High voltage foil winding machines

Our High Voltage foil winding machines are designed to produce coils for cast resin transformers, using one conductor strip of aluminum or copper.

The winding of the conductor strip and insulating material is performed on round-shaped mandrels at high speed with constant tension and precise alignment, ensured by electronic actuators.

The machine can wind suitable spaced coils directly on the final mould used for resin casting operations.

Therefore, all the assembly operations performed between the winding phase and the casting phase are ruled out.

LAE’s extensive experience can help you find the right machine for your needs.

Improved quality

  • Electronic conductor strip alignment system
  • Electronic tension control

Increased efficiency

  • User friendly touch screen control panel
  • High safety level

Greater productivity

  • Extremely short winding times
  • Ergonomic welding system

Reduced cost

  • Low maintenance
  • Winding directly performed on the final casting mould

Innovation from experience

Design for productivity

The design of the machine allows access to the welding device of the output bars from the same working position in which the winding is performed.

As there is no need for the operator to move, the process is faster.

Electronic foil alignment system

Electronic foil alignment system

The precise alignment of the sheet is obtained by way of a closed-loop control system, thanks to a brushless servomotor and a proportional photocell, which detects any displacement of the sheet's edge.

LAE Tension control system

LAE's decades of experience in the tension control of wound materials allows the creation of compact, perfectly aligned pancakes, without compromising on winding speed.

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